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VW apprentices prep Golf GTI Dark Shine, Variant Biturbo for Worthersee

Volkswagen not only cooks up some pretty tempting concepts of its own for the GTI-Treffen at Wörthersee every year (and encourages its sister brands to do the same), but also gives its apprentices the opportunity to do it. And here’s what they came up with this year.

VW Golf Variant BiturboCalled the GTI Dark Shine edition, the show car features an upgraded 2.0-liter turbo four, pumping out 389 horsepower and 359 pound-feet of torque through its dual-clutch transmission. But that’s not all. As you can see, it also has a striking two-tone livery of metallic gray and yellow pearl, along with a stainless steel exhaust, carbon air box, an upgraded aero kit, a 3,500-watt audio system with eight speakers and a thoroughly reworked interior done up to match the bodywork in black Alcantara and carbon leather with yellow trim.

The team of 13 apprentices built the show car from a body-in-white over the course of nine months. It follows in a long line of GTI concepts done each year by VW apprentices that stretches back to 2008. This year, however, another team of 14 interns at the plant in Zwickau, Germany, worked up a blue Golf Variant wagon called the Biturbo Edition with the twin-turbo diesel from the Passat good for 236 hp and 368 lb-ft. Another team in the Czech Republic was responsible for the Fabia FUNstar pickup concept. And of course the automakers themselves showcased the radical Golf GTE Sport, GTI Clubsport, Skoda Fabia Combi R5 and Audi TT Clubsport.

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The lake is calling … world premiere: Volkswagen apprentices present their Golf GTI Dark Shine at Wörthersee event
– Other show car premieres: Golf Variant Biturbo Edition (Zwickau) and ŠKODA FUNstar (Mladá Boleslav)

They have followed the call of the lake: 13 Wolfsburg apprentices from Volkswagen and group company Sitech Sitztechnik have traveled to the 34th Wörthersee GTI meeting today to present their 395 PS (290 kW) Golf GTI Dark Shine to the public for the first time. Their sporty two-door Golf features a two-tone color scheme. The front is painted in dark Daytona Grey Metallic and the rear in unique R-yellow pearl effect – giving rise to the name “Dark Shine”.

The Golf GTI Dark Shine is impressive confirmation of the high-quality practically oriented training provided by Volkswagen. From the initial idea to today’s world premiere at Reifnitz with an estimated audience of 150,000 car enthusiasts, the budding vehicle paint technicians (2), vehicle interior fitters (4), automotive mechatronics technicians (4), media designers (1) and process technicians specializing in plastics and rubber engineering (2) planned almost every step themselves, exchanged ideas, tried them out and realized the best. The 17 to 25-year-olds developed considerable specialist knowledge and skills. The four women and nine men grew into a strong team; Dr. Stefan Kreher, Head of Volkswagen Vocational Training, and project manager Holger Schülke are proud of them.

“By working on the Wörthersee GTI project, our apprentices learn about the complexity of automobile production,” says Kreher. During the creation of their dream GTI, our budding specialists cooperated with experts from a variety of different professional families. Kreher: “The project offers especially talented young people an opportunity to learn from experienced colleagues from the entire company at an early stage.”

Last fall, the 13 apprentices received a body in white in Wolfsburg; over a period of about nine months, they then made optical and technical modifications to create their dream GTI on the basis of the standard Golf GTI Performance1 in line with their own ideas. The modified 2.0-litre TSI engine develops 395 PS (290 kW). Maximum torque of 487 Newton-meters is available at 4,700 rpm. The stainless steel exhaust system with enlarged tailpipe trims is hand-crafted. The unique GTI also features a carbon air box. The intercooler and the control units for the engine and the DSG dual-clutch gearbox have been specially adapted.

As regards the appearance of their show car, the team members selected an expressive two-tone color scheme. The front of the car is painted in Daytona Grey Metallic and the rear in R-yellow pearl effect, creating a dark-bright contrast between front and rear. Two offset arrow-shaped R-yellow pearl effect stripes run over the bonnet and to the rear third of the roof. At the rear of the roof, up to the roof spoiler, these stripes are then painted in Daytona Grey Metallic, contrasting with the roof itself. In addition, stripes and arrows on the side of the vehicle provide accents. The “Dark Shine” is entirely hand-painted, and was sanded down and polished several times to ensure a perfect paint finish with smooth transitions.

Many details in the interior take up the color scheme: the leather upholstery of the Recaro bucket seats and the bench rear seat is painted grey using a tone identical to the Daytona Grey exterior color. The central sections are covered in titanium black Alcantara and the side bolsters of the seats and backrests are covered in black carbon leather. In contrast, the GTI logos on the backrest of the bucket seats and the single or double felled seams are yellow. The bucket seats are also surrounded by restrained yellow piping. The multi-function steering wheel is covered in titanium black Alcantara, with the 12 o’clock marking, seams and spokes set off in R-yellow, together with the surrounds and needles of the instrument cluster.

At the Wörthersee horsepower festival, a high-performance sound system is also essential. The unique GTI features a high-end audio system with a total output of 3,500 Watts. Eight speakers in the passenger compartment and three subwoofers in the rear deliver sound that is both powerful and crystal clear. The central subwoofer is lit by LEDs and partially glassed in. The amplifier, which also features lighting, is recessed in the floor of the trunk under a glass cover. The sound system can be controlled from a tablet computer.

Since 2008, Volkswagen has offered its best apprentices the opportunity to expand their specialist knowledge and to demonstrate their creativity and teamwork capabilities on projects like the Wörthersee GTI. The Golf GTI Dark Shine is the eighth apprentice GTI to make its world debut in Reifnitz. Its predecessors were also attractions at other public events such as the IdeenExpo in Hanover.

The Wörthersee GTI cars created by apprentice teams from Wolfsburg to date are:
Golf GTI Performance (2008), Golf GTI Street (2009), Golf GTI Yellow Pearl (2010), Golf GTI Reifnitz (2011), Golf GTI Black Dynamic (2012), Golf GTI Cabrio Austria (2013), Golf GTI Wolfsburg Edition (2014), Golf GTI Dark Shine (2015).

The members of the Wörthersee Team 2015 by training vocations are:
Vehicle interior fitters: Alexander Giesbrecht (25), Kay-Vivian Erhardt (17) – both Volkswagen, Alexander Roser (19) and Jana Peil (20) – both Sitech Sitztechnik. Vehicle paint technicians: Celine Raditsch (20), Darius Pesel (19). Automotive mechatronics technicians: André Haase (23), Samuel Pili (21), Jan Quiring (19), Julian Lucht (21). Media designer: Hendryk Riedel (20). Process technicians specializing in plastics and rubber engineering: Melina Svoboda (19), Sebastian Del Giudice (22).

Sitech Sitztechnik is the Volkswagen group company specializing in the development and production of vehicle seats.

Other studies making their debut at the Wörthersee meeting
At the 34th GTI meeting, apprentices from the Zwickau vehicle plant (Volkswagen Sachsen) and Mladá Boleslav (ŠKODA) also presented their own show cars. These studies demonstrate the creativity, performance, team spirit, craftsmanship and technical abilities of Volkswagen Group apprentices.

The Golf Variant Biturbo Edition: The technical highlight of this show car is a 240 PS (176 kW) 2-litre biturbo diesel engine with 4Motion four-wheel drive and maximum torque of 500 Newton-meters. The engine was “borrowed” from the new Passat Variant 2.0 TDI 4Motion². The 14 apprentices from Zwickau were the first to install this engine on a Golf Variant. The interior design is adapted to harmonize with the special paintwork in Alor blue with decor strips in Deep Black pearl effect. Following the GTI meeting, the “Biturbo Edition” will be on show at other locations, for example at the opening of an extended exhibition at the August Horch Museum in Zwickau.

The ŠKODA FUNstar from Mladá Boleslav (Czech Republic): At the Wörthersee meeting, ŠKODA apprentices are presenting a pickup based on the ŠKODA Fabia3. The ŠKODA FUNstar drives up on 18-inch ‘Gemini’ alloys and combines a 1.2 TSI petrol engine with 122 PS (90 kW) and a modern seven-speed dual-clutch gearbox. It features steel grey and moon white metallic paintwork, elaborate LED technology and striking contrasts in reflex green.

1 Golf GTI Performance: fuel consumption (super) in l/100 km: 8.1 – 7.5 (urban) / 5.4 – 5.1 (extra urban) / 6.4 – 6.0 (combined); CO2 emissions in g/km: 149 – 139 (combined), efficiency class: D, C
2 Passat Variant 2,0 TDI 4Motion: fuel consumption (diesel) in l/100km: 6.5 (urban), 4.7 (extra urban), 5.4 (combined), CO2 emissions in g/km: 140, efficiency class: B.
3 The new ŠKODA Fabia: fuel consumption in l/100 km: 6.1 – 3.9 (urban), 4.2 – 3.1 (extra urban), 4.8 – 3.4 (combined), CO2 emissions in g/km: 110 – 88 (combined), efficiency class C-A+.

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